WHAT IS A "FULLY ADHERED" ROOF?
I have heard this term used in reference to several different types of low slope roof assemblies.
The industry is trying to wean itself from the word "fully" because when describing roofing, it can refer to a membrane that is adhered to a substrate (usually a cover board or rigid insulation), as well as to a roof system whose every component is held fast to every other component by gluing or fusion. "Fully" can also be used to establish an expected level of bond between the components .
When describing a roof membrane, "fully adhered" would imply 100% adhesion to the substrate; a percentage that is not realistic due to small voids in the contact surfaces of the materials. When describing an assembly without fasteners, the insulation boards in that assembly are commonly bonded to the deck using low rise foam adhesive in a serpentine pattern. The pattern spacing varies depending on the uplift resistance required (usually 6-18” on center), and In neither case is "full", or 100% adhesion achieved.
The NRCA publishes many of the industry standards, and they prefer the use of the term ‘Adhered’ to ‘Fully Adhered’. Although there is no current industry consensus on terminology, an ‘ adhered membrane’ would better describe a membrane held fast to the component below by glue or fusion, and an ‘ adhered assembly’ could describe an assembly in which there are no fasteners.
Mark Graham is the National Roofing Contractors Association’s (NRCA) Vice President of Technical Services and has written extensively on this and other subjects. You can read more by clicking the link to his article “The fully-adhered misnomer" from Professional Roofing, January 2017 - available with permission by the author.
Diagram above from Firestone Building Products. In current lingo, this might be better described as an adhered TPO membrane over a mechanically attached, or adhered assembly to deck. Sometimes the assemblies are hybrid, consisting of both mechanical and adhered components. Mechanical attachments are often less expensive, but are sometimes avoided to limit thermal bridging or to minimize damage to the deck or components below the deck.
Mike Ryan has been involved in the construction industry and the design profession in one way or another since 1986. As Staff Architect and Chief Technical Officer at National Roofing, he gets to combine field experience with design expertise and brings with him an understanding of business, detailing and project types. His facility in coordinating with the entire project team comes from his former life as a principal of a local architectural firm.
Click Here to receive monthly newsletter.